16-Cavity Kub Khiav PET Preform Pwm
16-Cavity Kub Khiav PET Preform Pwm
Qhov no 16-kab noj hniav kub khiav PET preform pwm yog tsim los rau nruab nrab- mus rau- cov ntim ntim siab tsim thoob dej haus, cov roj noj tau, thiab cov kab ntim kev tu tus kheej. Ua nrog valve-gated kub khiav tshuab thiab nws tus kheej-locking taper positioning, nws tuav concentricity nyob rau hauv 0.03 mm nyob rau hauv tag nrho cov 16 kab noj hniav. Tsim los rau kev teeb tsa ntawm tus qauv 180T txog 280T PET txhaj tshuaj molding tshuab, cov pwm no muab lub sijhawm voj voog ntawm 12 thiab 18 vib nas this (nyob ntawm phab ntsa tuab thiab lub caj dab tiav) nrog xoom rooj vag tailing thiab ruaj khov qhov hnyav (+/- 0.2} g).
Yam khoom tseem ceeb
Tus Kheej Taper Tus Kheej -Xov:Txhua kab noj hniav nta ib lub dipole taper localization system uas clamps ntawm nws tus kheej. Qhov kev tsim no tiv thaiv cov tub ntxhais misalignment nyob rau hauv kev txhaj tshuaj siab thiab tswj cov txheej txheem preform phab ntsa thickness.
Balanced Valve-Gated Kub Khiav:Siv tus pin-point PID kub tswj rau txhua lub nozzle, ua kom thermal drift nyob rau hauv +/- 1℃C. Tshem tawm cov neeg khiav dej num txias, tiv thaiv cov khoom siv degradation, thiab tawm hauv lub qhov rooj du, flush gate stump yam tsis muaj phau ntawv trimming.
Optimized Conformal Txias:Kauv cua txias raws nyob ib ncig ntawm cov tub ntxhais thiab kab noj hniav inserts, ntxiv los ntawm beryllium tooj liab (BeCu) lub caj dab nplhaib inserts kom ceev cov cua kub dissipation ntawm cov xov seem thiab luv lub sij hawm voj voog.
Hloov Modular Cheebtsam:cores, kab noj hniav, caj dab nplhaib, thiab cov lus qhia nozzle yog tus kheej hloov tsis tau dismantling tag nrho cov pwm ncej, txo cov kev tu ncua sij hawm.
Technical Specifications
|
Parameter |
Specification / Khoom siv |
|
Number of Cavities |
16 kab noj hniav (2x8 layout) |
|
Cavity & Core Steel |
S136 / DIN 1.2083 stainless hlau (HRC 48-52) |
|
Pwm Base Khoom |
P20 / 4CR13 forged hlau |
|
Neck Ring Khoom |
Nitrided S136 los yog Beryllium Copper inserts (HRC 52-55) |
|
Kub khiav System |
Valve-gated system nrog tus kheej PID cheeb tsam tswj |
|
Concentricity |
<= 0.03 mm |
|
Qhov hnyav Variation |
+/- 0.2 g ntawm txhua qhov kab noj hniav |
|
Standard Cycle Time |
12 - 18 vib nas this (nyob ntawm daim ntawv thov) |
|
Neck Finish Standards |
PCO 1810 / 1881, 28mm 30/25, 38mm, 48mm, los yog kev cai |
|
Txhaum Lub Neej Rating |
>= 3,000,000 txhaj tshuaj raws li teem tseg |
|
Chilled Dej Xav Tau |
Temperature: 8 - 12 degrees C; Pressure: >= 0.4 MPa |
|
Tau tshaj Txhaj Xovxwm |
180 Tuj - 280 Tuj PET- siv lub tshuab txhaj tshuaj |
Muaj Configurations lossis Options
Valve-Gate Actuation:Pneumatic valve- tus pin tsav (tus qauv) lossis hydraulic actuation rau ultra- lub sijhawm kaw lub rooj vag meej.
Neck Finish Styles:Tau tshaj cov dej tiav (30/25, 29/25), CSD carbonated tiav (PCO 1881), dav - lub qhov ncauj hub caj dab, lossis roj lub raj mis caj dab profiles.
Kub khiav Controllers:Multi-zone digital PID kub tswj nrog nws pib-tuning, ntsuas kub tam sim no, thiab muag muag- pib ua haujlwm.
Kev kho deg:Titanium nitride (TiN) lossis Pob Zeb Diamond-Zoo li Carbon (DLC) txheej ntawm cov cores thiab ejection Cheebtsam rau cov qib nplaum nplaum lossis rPET sib xyaw.
Daim ntawv thov
Lub raj mis thiab dej haus:Kev tsim tawm ntawm 250 ml rau 2.0 L PET lub raj mis preforms siv tus qauv PCO 1881 lossis 30/25 caj dab qauv.
Edible Oils & Condiments:Thick-walled los yog wide- lub qhov ncauj preforms mus txog 5 L thawv muaj peev xwm yuav tsum tau poob- cuam tshuam.
Kev Kho Tus Kheej & Cov Khoom Siv Hauv Tsev:Preforms tsim rau kev cai thawv geometry, tshuaj pleev ib ce, thiab tsev neeg cov tshuaj ntxuav lub raj mis.
Recycled PET Processing:Hloov cov neeg khiav dej num channel sizing thiab rooj vag geometries kom ua tiav txog 100% rPET resin flakes yam tsis muaj nozzle clogging.
Kev xaiv cov khoom xav tau
Tshuab Compatibility:Txheeb xyuas khi-bar sib nrug, qhov tsawg kawg nkaus / siab tshaj pwm qhov siab, thiab clamping quab yuam (tsawg kawg 180T pom zoo rau 16-kab kab noj hniav layouts).
Platen Layout & Ejection:Tshawb xyuas hydraulic knockout pin qhov chaw thiab cov tub ntxhais -rub tswj interfaces ntawm lub hom phiaj tshuab maub los.
Cooling Peev Xwm:Yuav tsum muaj lub tshuab ua dej siab siab uas muaj peev xwm muab 8-12 ° C dej ntawm qhov ntws tsawg kawg yog 80 L / min kom tsis txhob muaj huab cua ua ntej lossis cuam tshuam.
Target Preform Nyhav: High-weight preforms (>45 g) yuav tsum tau txias txias nyob rau lub sij hawm ntev, uas cuam tshuam lub tshuab ntsia hlau txoj kab uas hla thiab plasticizing muaj peev xwm xaiv.
Kev soj ntsuam zoo thiab kuaj
Cov ntaub ntawv pov thawj:Spectrometric tshuaj ntsuam xyuas thiab hardness test reports muab rau tag nrho cov S136 core/cavity tool steel blocks ua ntej machining.
CMM Dimensional Audit:3D Coordinate Measuring Tshuab validation ntawm tag nrho cov tseem ceeb core / kab noj hniav qhov ntev rau tolerances nyob rau hauv +/- 0.005 hli.
Qhuav Cycle & Pressure Test:Hydraulic thiab pneumatic Circuit Court leakage kuaj ntawm 1.5x ua haujlwm siab rau 24 teev.
Factory Acceptance Test (FAT):Ib qho yuav tsum tau ua 4-teev nruam sampling khiav ntawm lub tshuab txhaj tshuaj PET. Preform cov qauv raug kuaj rau qhov hnyav uniformity, concentricity, rooj vag flash, thiab kev ntxhov siab faib los ntawm polarized lub teeb tsom xam ua ntej xa khoom.
Customization thiab Supply Scope
Customization Scope:Cov qauv tsim ua ntej qhov hnyav, kev cai xov profiles, tshwj xeeb rooj vag systems, thiab mounting phaj hloov kho kom haum rau kev txhaj tshuaj presses (xws li, Husky, Engel, Demag, Haitian).
Standard Package Delivery:
Ua kom tiav 16-kab kab noj hniav kub khiav PET preform pwm los ua ke
Multi-zone kub khiav PID kub tswj txee
Cov khoom siv khoom seem: 2x lub taub hau lub taub hau, 2 x lub valve pins, ua tiav cov txheej txheem siab -temp O-rings, cua sov, thiab thermocouples
Pwm sib dhos kos duab, 3D CAD cov ntaub ntawv, thiab phau ntawv saib xyuas
FAQ
Q: Dab tsi yog qhov yuav tsum tau txhaj tshuaj tshuab clamping quab yuam rau no 16-kab kab noj hniav pwm?
A: Lub zog clamping ntawm 180 Tuj mus rau 250 Tuj feem ntau pom zoo, nyob ntawm qhov preform caj dab txoj kab uas hla thiab qhov projected nto.
Q: Peb puas tuaj yeem hloov lub caj dab tas yam tsis hloov tag nrho cov pwm?
A: Yog. Cov qauv tsim qauv tso cai rau koj los hloov lub caj dab lub nplhaib ntxig thiab cov ntsiab lus sab saum toj los hloov ntawm lub caj dab tiav (xws li, PCO 1810 rau PCO 1881).
Q: Koj ua li cas tiv thaiv lub qhov rooj crystallization thiab stringing?
A: Ib tus neeg PID cheeb tsam tswj tuav lub valve - rooj vag qhov kub ntawm +/- 1℃C, thaum pneumatic tus pin kaw -tawm mechanically seals lub rooj vag ua ntej pwm qhib kom tshem tawm txoj hlua.
Q: Lub sijhawm ua haujlwm rau pwm tsim thiab kuaj yog dab tsi?
A: Tus qauv tsim lub sij hawm yog 45 mus rau 55 hnub, suav nrog kev pom zoo pib tsim, CNC machining, kev kho cua sov, polishing, thiab lub Hoobkas qauv (FAT).
Q: Cov khoom seem dab tsi suav nrog rau kev saib xyuas niaj hnub?
A: Txhua lub pwm suav nrog cov pob khoom tseem ceeb uas muaj cov lus qhia hloov lub taub hau, cov cua kub cua sov, thermocouples, valve pins, thiab siab - kub sealing rings.
Q: Cov pwm no puas siv tau nrog PET (rPET)?
A: Yog. Peb muab cov kev xaiv ua kom loj yaj cov kab uas hla txoj kab uas hla thiab nyuaj -cov kab noj hniav coated los lis cov viscosity variations thiab abrasiveness txuam nrog rPET flake processing.
Cim npe nrov: Tuam Tshoj 16-kab kub khiav tsiaj preform pwm manufacturers, lwm tus neeg, Hoobkas
Koj Tseem Yuav Zoo Li
Xa kev nug