48-Cavity Kub Khiav PET Preform Pwm
48-Cavity Kub Khiav PET Preform Pwm
Lub 48-kab noj hniav kub khiav PET preform pwm yog engineered rau nruab nrab- mus rau - siab- ntim cov kab ntim khoom, ntsuas lub sij hawm ua kom zoo dua qub, qhov rov ua dua, thiab yaj kev ncaj ncees. Ua nrog cov khoom sib hloov ntawm cov kab noj hniav thiab cov chaw tswj qhov kub thiab txias, cov cuab yeej siv no sib txuas ncaj qha nrog cov txheej txheem txhaj tshuaj molding tshuab xws li 250T txog 450T clamp quab yuam. Nws yog optimized rau high-throughput zus tau tej cov polyethylene terephthalate (PET) preforms siv nyob rau hauv dej haus, edible roj, thiab cov kev kho mob ntim sectors.
Yam khoom tseem ceeb
Tus kheej Valve Gate System:Txhua qhov kab noj hniav siv lub pneumatically actuated valve lub qhov rooj mechanism, tshem tawm txoj hlua, txo lub rooj vag vestige kom tsawg dua 0.5 hli, thiab tiv thaiv thermal degradation ntawm PET resin.
Interchangeable Core & Cavity Inserts:Tsim los ntawm ua ntej- cov cuab yeej hardened steel nrog siab thermal conductivity, tso cai sai offline hloov pauv ntawm hnav- cov khoom siv yooj yim yam tsis tau rhuav tshem tag nrho cov pwm puag.
Balanced Kub Runner Manifold:Finite Element Analysis (FEA) optimized flow channels xyuas kom meej lub sij hawm nyob ib puag ncig, sib npaug siab poob, thiab tsawg kawg shear stress nyob rau hauv tag nrho 48 kab noj hniav.
Independent Temperature Regulation:Ntsis thiab manifold heaters feature kaw - voj PID tswj lub voj voog kom tswj tau qhov kub thiab txias hauv qhov rais ± 0.5 degree, tswj acetaldehyde (AA) tiam.
Direct -Coling Layout:High-kev ua tau zoo kauv cua txias raws kev sib xyaw ua ke rau hauv ob qho tib si cov tub ntxhais thiab cov kab noj hniav ntxig nrawm nrawm rau thermal extraction, ncaj qha txo lub sijhawm txhaj tshuaj.
Technical Specifications
|
Parameter |
Specification Tus nqi |
|
Number of Cavities |
48 cev |
|
Compatible Resins |
Virgin PET, Recycled PET (rPET) nrog IV 0.76–0.84 dl/g |
|
Hom rooj vag |
Pneumatic Valve Rooj vag (Kev Tswj Tus Kheej) |
|
Kub khiav System |
Qhib/Valve-gated Balanced Manifold nrog Thermocouple Feedback |
|
Pwm Base Khoom |
P20 / DIN 1.2311 (Standard Base), H13 / DIN 1.2344 (Inserts) |
|
Ntxig Hardness |
Core: HRC 48–52; Cavity: HRC 48–52; Ntiv Nplhaib: HRC 52–56 |
|
Pom zoo tshuab Clamp Force |
300T - 450T Tshwj xeeb Preform Txhaj Moulding Tshuab |
|
Lub Sijhawm Sijhawm |
12.0s - 16.0s (nyob ntawm qhov hnyav ntawm preform thiab phab ntsa thickness) |
|
Preform Weight Range |
12g - 65g (customizable caj dab tiav: PCO 1810, PCO 1881, 29/25, 38mm) |
Muaj Configurations lossis Options
Neck Finish Variations:Tau tshaj tus qauv dej haus thiab roj caj dab configurations xws li PCO 1810, PCO 1881, 38mm 3-pib / 2-pib, thiab kev ua si cap tiav.
Valve Pin Actuation Options:Pneumatic lub tog raj kheej actuation manifold los yog hydraulic lub tog raj kheej actuation raws li cov khoom siv hluav taws xob muaj.
Abrasive -Resistant Txheej:Optional Titanium Nitride (TiN) los yog Pob Zeb Diamond -Zoo li Carbon (DLC) nto kev kho mob siv rau cov tub ntxhais inserts mus cuag ncua kev pab cuam lub sij hawm thaum khiav hnyav rPET sib tov.
Integrated Robot Take-Out Plate Interface:Ua ntej-drilled thiab wired mounting daim hlau sib haum nrog tus qauv peb -axis coj-tawm neeg hlau rau ceev ceev- pwm txias thiab ib feem extraction.
Daim ntawv thov
Carbonated Soft Drinks (CSD):Siab -kev ncaj ncees 48-kab kab noj hniav preforms rau lub raj mis uas yuav tsum tau muaj siab tawg siab tsis kam thiab meej perpendicularity.
Mineral Dej & Dej Haus Tseem Ceeb:Lub teeb yuag preforms tsom rau ntsug load zog thiab minimalist caj dab qhov ntev.
Khoom noj khoom haus roj ntim:Dav -lub qhov ncauj thiab tshwj xeeb kov- caj dab preform configurations yuav tsum tau uniform phab ntsa thickness faib.
Kev Kho Tus Kheej & Cov Khoom Siv Hauv Tsev:Tsis yog - qauv xim xim lossis ua haujlwm PET ntim ntim uas yuav tsum tau ua kom zoo nkauj thiab qhov sib xws.
Kev xaiv cov khoom xav tau
Tshuab Compatibility Check:Xyuas kom tseeb tias lub tshuab txhaj tshuaj molding txoj hlua khi -bar qhov sib nrug, nruab hnub nrig, qhov ntim ntau tshaj plaws, thiab lub peev xwm yas ua kom haum raws li 48-cav txhaj tshuaj hnyav uas yuav tsum tau ua (sau suav txog 20% kev nyab xeeb ntawm lub peev xwm).
Cov khoom siv pabcuam Load:Xyuas kom cov nroj tsuag chiller muaj peev xwm, huab cua qhuav dehumidifying hopper loaders, thiab pneumatic valve gate controllers yog txaus rau 48-kab noj hniav ua haujlwm tas li.
Resin Viscosity thiab IV Control:Ntsuam xyuas PET intrinsic viscosity (IV) qhov sib xws; variations tshaj ± 0.02 dl / g yuav tsum tau hloov kho rau chim kub profiles thiab kub khiav setpoints.
Maintenance Infrastructure:Ntsuam xyuas hauv -lub tsev cuab yeej cuab tam muaj peev xwm rau kev sib tsoo thiab cov khoom hloov pauv, raws li 48-kab kab noj hniav pwm yuav tsum tau teem sijhawm tiv thaiv kev saib xyuas ntawm lub valve pins thiab seals.
Kev soj ntsuam zoo thiab kuaj
Dimensional CMM Inspection:100% kev pov thawj ntawm qhov tseem ceeb preform qhov ntev (phab ntsa thickness concentricity, xov pitch txoj kab uas hla, thiab tag nrho ntev) siv kho qhov muag thiab tswj cov cav tov.
Polariscopic Stress Analysis:Kev tshawb xyuas niaj hnub rau kev ntxhov siab sab hauv thiab crystallinity anomalies los tiv thaiv ib puag ncig kev ntxhov siab tawg (ESC) thaum tshuab.
Kev Ntsuas Siab thiab Leak:Hydrostatic burst testing ntawm lub tshuab nqus cov raj mis tau txais los ntawm kev txhaj tshuaj pwm thawj zaug.
Cov ntaub ntawv pov thawj:Spectrometric tsom xam cov ntaub ntawv muab rau tag nrho cov tub ntxhais, kab noj hniav, thiab pwm puag steel daim hlau lees paub cov tshuaj muaj pes tsawg leeg thiab kho cua sov hardness nkhaus.
Customization Thiab Supply Scope
Custom Engineering Integration:Cov kab noj hniav layouts thiab interface qhov ntev tsim kom haum rau tej yam uas twb muaj lawm tshuab platen layouts.
Standard Supply Package:
Ua kom tiav 48-Cavity Preform Pwm los ua ke
Temperature Control Box nrog Multi-Zone PID Regulation
Valve rooj vag Pneumatic Control Unit
Cov khoom siv Spare xeem (xws li 4 teeb ntawm lub valve pins, lub rhaub rhaub, thermocouples, thiab siab- hnav O-rings)
Cov Ntaub Ntawv Cov Ntaub Ntawv (cov duab kos duab, cov txheej txheem txias, cov duab hluav taws xob, thiab daim ntawv pov thawj steel)
FAQ
Q: Dab tsi yog qhov kev saib xyuas ib ntus rau lub valve pin seals thiab cov lus qhia?
A: Kev tshuaj xyuas kev tiv thaiv raug pom zoo txhua 1.5 mus rau 2 lab lub voj voog, nyob ntawm seb qhov abrasive ntawm PET resin thiab rPET sib xyaw siv.
Q: Cov pwm no puas tuaj yeem khiav 100% rov ua dua tus tsiaj (rPET) flake lossis pellets?
A: Yog, muab cov khoom siv rPET kom qhuav kom cov dej noo qis dua 30 ppm thiab lim kom tsis txhob muaj cov khoom txawv teb chaws clogging nyob rau hauv lub kub khiav nozzles.
Q: Yuav ua li cas thermal tshuav nyiaj li cas nyob rau hauv tag nrho 48 kab noj hniav?
A: Lub manifold siv lub computer-simulated yaj channels ua ke nrog ib tug neeg kaw- voj thermocouple sensors nyob rau hauv txhua txhua lub taub hau nozzle rau neutralize thermal gradient drift.
Q: Dab tsi yuav tsum tau hloov mus rau qhov sib txawv ntawm caj dab?
A: Lub caj dab lub nplhaib ntxig thiab cov lus qhia lub rooj vag valve tuaj yeem hloov pauv tau yam tsis tau tshem tawm lub cev pwm tseem ceeb ntawm lub tshuab txhaj tshuaj platen.
Q: Yuav tsum muaj kev sib txuas hluav taws xob dab tsi ntawm -qhov chaw rau kev teeb tsa?
A: Cov khoom siv uas yuav tsum tau muaj muaj xws li lub siab - ntws muaj pwm chiller (tso dej kub ntawm 8-12 degree), compressed cua muab lim thiab tswj rau 6-8 bar rau valve qhov rooj actuation, thiab 3-theem fais fab mov sib piv cov kub khiav tswj kev specifications.
Thov ib daim Quote
Xa cov duab kos lossis qauv, lub hom phiaj qhov hnyav, lub caj dab tiav, qib resin, cov ntsiab lus rPET npaj, thiab cov qauv txhaj tshuaj molding tshuab. suav nrog ib qho kev tsim khoom tshwj xeeb, automation, tshuaj xyuas, lossis cov ntaub ntawv xav tau los txhawb pwm kev teeb tsa thiab kev ntsuas kev sib raug zoo.
Cim npe nrov: 48-kab noj hniav kub khiav tsiaj preform pwm, Tuam Tshoj 48-kab noj hniav kub khiav tsiaj preform pwm manufacturers, lwm tus neeg, Hoobkas
Koj Tseem Yuav Zoo Li
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